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Rustic Grey Dresser (Twin 1)

4/16/2016

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Fusion Mineral Paint Ash Dresser
Estate sales can be great places to pick up pieces of furniture at a good price. We found two identical dressers at a local estate sale, so we properly named the dressers the twins. We had a friendly competition where Sydney designed one and Josh designed the other. This blog post is the story of Sydney's design, The Rustic Grey Dresser. 

Click here if you would like to see Josh's design, The Classic Grey Dresser. 


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Before Picture Fusion Mineral Paint Ash Dresser
This dresser did not have the intricate carvings or features that some of the other dressers that we have worked on had, but it was solid wood, which opened the floodgate for possible designs. Sydney decided that she wanted to try mixing stains to create a custom stain on this project, something that we had never tried before.  

We used the following supplies on this dresser:
  • Purdy 3-Pack Polyester-Nylon Blend Angle Sash Paint Brush Variety Pack
  • Fusion Mineral Paint - Color (Ash)
    • You can buy Fusion Mineral Paint from several vendors in various locations, but we have linked to one of our local retailers that allow for online ordering. The paint is a bit pricey, but it provides a really great finish and has self-leveling features that reduce brush strokes.
  • Minwax Cherry Oil-Based Interior Stain
  • Minwax Gray Oil-Based Interior Stain
  •  Minwax Fast-Drying Polyurethane Semi-Gloss Base 11.5 fl oz Polyurethane
    • One of the things that we have learned is that oil-based polyurethane yellows over time. It might not be a big deal for the project that you are working on because it could give it an aged look, but we have transitioned to other finishes. Although we didn't use it on this project you might consider Minwax Polycrylic Clear Matte Water-Based Polyurethane Aerosol Spray, which is a water-based poly. 
  • Stain and Polyurethane Brush
    • There are many options for applying stains to wood. One such method is brushing on the stain. Make sure that you have an old rag around to wipe up any excess stain that may have dripped onto areas of the dresser that you do not wish to have stained and any stain that may have dripped onto the floor. Some other methods that you might consider using are using Staining Pad or just a cloth. 
  • Bosch 2.5-Amp Orbital Sander
    • Just remember, this is a staple item that will continually be used, so you can utilize this on a ton of DIY projects after you make the purchase. We decided on the Bosch sander because of the quality of the Bosch brand; however, you can probably get away with a cheaper option if you don't want to invest in a nicer sander and if you only plan on doing a few DIY projects with it. 
  • Gator 50-Pack 80-Grit 5-in W x 5-in L 8-Hole Hook and Loop Sanding Disc Sandpaper
    • Depending on the type of stain that the original manufacturer of the dresser used, you may be able to get away with just sanding down the dresser without using any stain remover (This is huge because stain removers are a pain). Keep in mind that if the dresser is not solid wood, you may want to go with a more gentle approach, i.e., a combination of stain remover and hand sanding.
  • Frog Tape Trim Painter's Tape
    • Frog Tape is a lifesaver if you are going for a more professional look. Generally speaking, it is time-consuming to tape up the dresser, but you will be happy that you did when you see the finished product. 
  • CitriStrip 32 fl oz Paste Multi-Surface Paint Remover
    • CitriStrip is extremely effective, but we must give a warning; due to the fact that CitriStrip is thick and sticky it requires a little extra work to ensure that all of it has been removed from the wood, and it can be a headache later on if it is not properly removed (for us,  a combination of mineral spirits and steel wool seems to do the trick).  
  • FolkArt Home Decor Wax - Clear, 32 oz.
    • There are many wax options out there, but this may be the most reasonably priced. If you time the sales right at A.C. Moore or Michaels, then you can just about get this wax half off of the retail price, which is a huge discount! The 32 oz bottle will be overkill if you are only planning on doing a couple of DIY projects; however, it can produce huge savings if you plan on doing lots of DIY projects.
  • Home Decor 1-3/4 in. Chalk Finish Brush
    • This brush will help you to apply the wax.  This is not a necessary purchase, but it will help you if you have a lot of detailed carvings on the piece you are repurposing. 
  • Round Resin Knob with Mirrors


Citristrip Picture
Citristrip Picture
The paint on the dresser was extremely thick, so we could not just take a sander to it. So we turned to one of our favorite paint strippers, CitriStrip, to remove the paint before we started sanding. We used a cheap paintbrush to apply the CitriStrip, and then we let it sit for a while. You will be able to tell when it starts to work because the paint we start bubbling up (the picture on the right shows this). After letting it sit for a while (on this project, we let it sit for a couple of hours), we will use a scraper and scrape off the paint. Sometimes you might need to use a little muscle to get the paint off. As we noted above, you must ensure that all of the CitriStrip is removed, or it could affect your finish later on. ​


Sanded Picture Fusion Mineral Paint Ash Dresser
After we finished scraping the paint off the dresser, we sanded the body down. We start with our orbital sander using 80 grit sandpaper. Then we hand sand with 120 grit sandpaper. This process seems to be extremely effective in putting the dresser in its bare-bones state. ​


Painted Picture Fusion Mineral Paint Ash Dresser
After we sanded the dresser down, we made sure to tape the inside of the body. It is always important to remember to tape the inside of the body where the drawers slide in and out. We will admit that this is not necessary, but if you want to have a re-purposed dresser that looks professional-grade, then every detail matters. 
 
Once the body was 
taped, we painted the body with mineral paint. We usually do two coats of paint to make sure that everything is sufficiently covered. 

Mineral paint generally dries pretty fast, so we were ready to apply a coat of wax after waiting an hour for the paint to dry (it dries quicker than this, but we wanted to make sure that it was fully dry before we started applying wax to it). Remember to not overcoat with wax because it will create major streaks, especially with a darker paint color. After the wax has been applied, allow it to sit overnight. 
 
The next day you should take fine 
steel wool over (we used #000) the entire body, then buff out the wax with a cloth. (Note: Make sure that you are not too aggressive with the steel wool because you may end up peeling back the paint). 

​After you have accomplished this, you will want to let the wax cure for around seven days before putting the dresser into any significant use. Also, until it is fully cured, be careful to touch the wax with your fingers because the oil from your hands may transfer into the wax, giving it a dirty look. 


Sanded Picture Minwax Mixed Stain
After the body was painted and waxed, we turned our attention to the drawers. Sydney wanted to mix cherry stain with grey stain to create a custom stain color, and we think it turned out great!
 
 She found an old Tupperware container in the kitchen, and she used that to hold the stain she mixed since she used a small quantity. For this custom stained, Sydney combined the stain with equal ratios. She poured in 1/3 cup of cherry and 1/3 cup of grey stain. Then, she mixed the colors together as normal.
 
 Tip: As you apply the mixed stain to the drawers, it is important to stain them all at one time. We tested the stain mixture on one drawer to see how we would like it. When we did the rest of the drawers later, the colors were slightly different but not enough to make a noticeable difference. 
 
 ​Once the stain on the drawers was dry, we then added polyurethane to them. Poly does two things: (1) it creates a layer of protection for the drawers from everyday abuse, and (2) it creates a smooth finish. We typically apply two coats of poly, but some projects may require more. After the poly has dried, we use a wet sanding technique with excellent sandpaper to ensure that the stained areas are smooth to touch. The wet sanding process is really simple, just spray on some lemon oil and lightly sand over the stained areas with an 800 grit sandpaper (you can also do this over the painted areas, but you need to be careful not to sand too aggressively over the painted areas or you will end up with a distressed look). 
 
 This ended up being another successful project for us!


Fusion Mineral Paint Ash Dresser
Fusion Mineral Paint Ash Dresser
Fusion Mineral Paint Ash Dresser
Hobby Lobby Knobs
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    Josh and Sydney are life adventurers that love to learn and create. We are exact opposites and enjoy gaining new perspective. Our home is where our varying personalities shine, and we use it to gather our friends and family together.

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